Finding manufacturing's future

Sunday, July 25, 2004

This morning's Atlanta paper carries a good article on the future of manufacturing in the U.S. In the later decades of the 19th century, manufacturing in the U.S. moved from small job shops to mass production. The railroad and telegraph created opportunities to reach a mass market. Tapping new energy sources -- first coal, then electricity -- enabled manufacturers to create a factory system capable of producing to meet these markets.

High volume production appeared first in process manufacturing -- petroleum (Standard Oil), steel (US Steel), soap (Proctor and Gambel), cereal (Pillsbury, Quaker Oats), and processed food (Swift in meat packing, Campbells in soups). When Henry Ford introduced the Model T, he set the stage for another transformation in U.S. manufacturing. He introduced high volume manufacturing in sophisticated fabrication and assembly. Alfred Sloan at GM then integrated mass production with sophisticated mass marketing.

We are now facing a new transition for American manufacturing. The trends have been underway since the late 1970's. And the new directions are becoming clearer. Read more. (Free registration required.)

As the article hints, over the longer term, U.S. manufacturing can move into high end manufacturing processes (composites, powdered metallurgy, nanotechnology), design integration (design simulations, rapid prototyping), and systems integration (systems design and support). All of these new directions will require stronger manufacturing networks among companies.

Part of the short term challenge is simply to adopt sound manufacturing processes. A recent seminar in Washington State illustrates the point.

A recent report from Pennsylvania suggests that companies that respond to the challenge by becoming faster, better and more cost-effective will best position themselves to compete. To succeed, the study pointed to the need for Pennsylvania manufacturers to pay special attention to increasing sales through process and product innovation. An article this morning from Mississippi shows how manufacturers are upgrading to boost productivity.

We need to accelerate the change in our thinking. This challenge is the biggest one we face: breaking the brain barrier of old habits. Read a good opinion article from a manufacturer in New Hampshire.

For a view of manufacturing from the UK, read the recently released report from the Department of Trade and Industry. Manufacturing is now giving the UK economy a boost. Read more.

posted by Ed Morrison |

Subscribe with Bloglines






Creative Commons License
This work is licensed under a Creative Commons License.
links
Google
The Web EDPro Weblog